Electronics & Semiconductors
For decades now, cameras have been used in the inspection of electronic components. The components in use are growing more and more compact even as the production cycle is sped up. Any electronic device, be it a computer, cell phone or television, has circuits with numerous electronic components inside. These must be inspected during and after production using cameras systems. The active components are produced on semi-conductor wafers. The density and complexity of structures found on a single wafer are growing from year to year. The demands for quality control and thus put on the camera systems continue rising as well.
Basler cameras are extraordinarily well-suited to the various applications found in the electronics industry. Among their features:
- High quality sensors
- High frame rates
- High resolutions
- High speed Excellent price/performance ratio
- Cable lengths up to 100 m
Typical Areas of Use and Suitable Cameras
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Solder Inspection
The areas of use of cameras in solder inspection includes inspection of the positioning, shape and presence/absence of the solder (e.g. wicking effect) as well as the detection of defects like bridging or solder balls.
Basler ace 2: Tailored to different vision needs
- The next ace generation: State-of-the-art CMOS sensors, optimized hardware design and improved image quality
- Two product lines, tailored to different vision needs - ace 2 Basic and ace 2 Pro
- ace 2 Basic: proven Basler reliability with extensive computer vision feature set for standard machine vision applications
- ace 2 Pro: including unique features such as Pixel Beyond, Compression Beyond and PGI for maximum performance
Basler ace: Especially small, low priced, high performance
- Extensive firmware features
- Outstanding price/performance ratio
Basler beat: Brilliant CMOS image quality and proven design
- High resolution 12 MP sensor
- Over 62 fps
- Compact and robust housing for simple integration
- Highly attractive price/performance ratio
- High bandwidth connections using Camera Link for maximum image capture speed
Basler boost: CXP-12 for high frame rates & resolutions
- Noticeable cost benefits compared to Camera Link and CoaXPress 1.1: Simplified system setup with the lowest costs per transferred megabyte
- 12.5 Gbps transfer rate through one channel
- Basler CXP-12 camera and interface card from one source
Basler dart: small, flexible, cost-efficient
- Very compact design, different mounts and board level variants
- Large sensor selection
- High frame rate for fast moving parts
- Outstanding price/performance ratio
- Ideal for embedded vision applications
- Particularly low power consumption and low heat generation
Suitable Cameras
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Pick & Place
The areas of use of cameras in pick & place applications include determination of the position of items for correct picking from a feeder, especially from trays, but they are also relevant for tubes and tape and reel feeders, the detection of picking success, and the item’s position when picked (offset, rotation, etc.), as well as the identification of placing location and inspection of the correct final position.
Basler ace 2: Tailored to different vision needs
- The next ace generation: State-of-the-art CMOS sensors, optimized hardware design and improved image quality
- Two product lines, tailored to different vision needs - ace 2 Basic and ace 2 Pro
- ace 2 Basic: proven Basler reliability with extensive computer vision feature set for standard machine vision applications
- ace 2 Pro: including unique features such as Pixel Beyond, Compression Beyond and PGI for maximum performance
Basler ace: Especially small, low priced, high performance
- Small construction ideally suited for space-saving placement on robot arm
- Vision Standard compliant, ensuring large portfolio of Vision accessories (such as robotics cable)
- Lightweight, so compatible with installation in robot arms and moving machines
Basler boost: CXP-12 for high frame rates & resolutions
- Very high bandwidth: At up to 12.5 Gbps per cable, it is currently one of the fastest interfaces on the market
- Basler CXP-12 camera and interface card from one source
Basler dart: Small, flexible, cost-efficient
- Very compact design, different mounts and board level variants
- Large sensor selection
- High frame rate for fast moving parts
- Outstanding price/performance ratio
- Ideal for embedded vision applications
- Particularly low power consumption and low heat generation
Suitable Cameras
-
Automated Optical Inspection (AOI)/Printed Circuit Board (PCB) Inspection
The areas of use of cameras in Automated Optical Inspection include control of the geometry of the PCB and its components (presence/absence, position offset, heights (tombstoning effect), skew/ tilt), as well as paste and solder inspection, control of the right components (correct item, correct polarity, damages) and checking for dirt/irregular items. This inspection can be applied pre-process (raw PCB inspection), post paste, pre reflow soldering or post reflow soldering (final inspection).
Basler ace 2: Tailored to different vision needs
- The next ace generation: State-of-the-art CMOS sensors, optimized hardware design and improved image quality
- Two product lines, tailored to different vision needs - ace 2 Basic and ace 2 Pro
- ace 2 Basic: proven Basler reliability with extensive computer vision feature set for standard machine vision applications
- ace 2 Pro: including unique features such as Pixel Beyond, Compression Beyond and PGI for maximum performance
Basler ace: Especially small, low priced, high performance
- Vision standards, ideally configured for AOI systems
- Single-cable solution to save space, crucial as systems continue to shrink
- Large portfolio of sensors ensures right resolution available
- New CMOS technology brings good image quality when high frame rates
Basler beat: Brilliant CMOS image quality and proven design
- High resolution 12 MP sensor
- Over 62 fps
- Compact and robust housing for simple integration
- Highly attractive price/performance ratio
- High bandwidth connections using Camera Link for maximum image capture speed
Basler boost: CXP-12 for high frame rates & resolutions
- Noticeable cost benefits compared to Camera Link and CoaXPress 1.1: Simplified system setup with the lowest costs per transferred megabyte
- Very high bandwidth: At up to 12.5 Gbps per cable, it is currently one of the fastest interfaces on the market
- Reduction of system complexity and costs
- Excellent image quality due to latest sensors
- Available for C-mount, F-mount and M42 lenses
Basler dart: Small, flexible and 100% USB3 Vision standard compliant
- Outstanding price/performance ratio, starting at 99 euros
- From 1.2 to 5 MP
- Up to 60 fps for fast moving parts
- Increased camera speed thanks to reduced AOI
Suitable Cameras
-
Wafer Inspection
The areas of use of cameras in wafer inspection include control of the wafer material and/or surface quality, especially regarding (micro) cracks, humps, unevenness or general coating failures.
Basler ace 2: Tailored to different vision needs
- The next ace generation: State-of-the-art CMOS sensors, optimized hardware design and improved image quality
- Two product lines, tailored to different vision needs - ace 2 Basic and ace 2 Pro
- ace 2 Basic: proven Basler reliability with extensive computer vision feature set for standard machine vision applications
- ace 2 Pro: including unique features such as Pixel Beyond, Compression Beyond and PGI for maximum performance
Basler ace: Especially small, low priced, high performance
- Single-cable solution via GigE with PoE, Camera Link with PoCL, USB 3.0 cuts costs and allows for simple cabling
- Extensive firmware features for smart applications
- Outstanding price/performance ratio
Basler beat: Brilliant CMOS image quality and proven design
- High resolution 12 MP sensor
- Over 62 fps
- Compact and robust housing for simple integration
- Highly attractive price/performance ratio
- High bandwidth connections using Camera Link for maximum image capture speed
Basler boost: CXP-12 for high frame rates & resolutions
- Noticeable cost benefits compared to Camera Link and CoaXPress 1.1: Simplified system setup with the lowest costs per transferred megabyte
- Available for C-mount, F-mount and M42 lenses
- Excellent image quality due to latest sensors
Basler dart: small, flexible, cost-efficient
- Very compact design, different mounts and board level variants
- Large sensor selection
- High frame rate for fast moving parts
- Outstanding price/performance ratio
- Ideal for embedded vision applications
- Particularly low power consumption and low heat generation
Basler racer: Line scan camera with exceptional performance and low space requirement
- Resolutions: 2k, 4k, 6k, 8k and 12k
- Max. line rate of 80 kHz via Camera Link
- Max. line rate of 51 kHz via GigE
- Low energy consumption and heat generation
Suitable Cameras
-
Bonding Inspection
The areas of use of cameras in bonding inspection include recognition of contact positions and the inspection of positioning, as well as the presence/absence and quality of the bonding wires.
Basler ace 2: Tailored to different vision needs
- The next ace generation: State-of-the-art CMOS sensors, optimized hardware design and improved image quality
- Two product lines, tailored to different vision needs - ace 2 Basic and ace 2 Pro
- ace 2 Basic: proven Basler reliability with extensive computer vision feature set for standard machine vision applications
- ace 2 Pro: including unique features such as Pixel Beyond, Compression Beyond and PGI for maximum performance
Basler ace: Especially small, low priced, high performance
- Detailed inspection using sensors with high resolution and small pixels
- Extensive firmware features
Basler boost: CXP-12 for high frame rates & resolutions
- Noticeable cost benefits compared to Camera Link and CoaXPress 1.1: Simplified system setup with the lowest costs per transferred megabyte
- Latest CMOS sensor technology: Utilization of the full sensor potential in both resolution and speed
- 100% quality-tested and calibrated for consistent high performance and reliability
- Reduction of system complexity and costs
Basler dart: small, flexible, cost-efficient
- Very compact design, different mounts and board level variants
- Large sensor selection
- High frame rate for fast moving parts
- Outstanding price/performance ratio
- Ideal for embedded vision applications
- Particularly low power consumption and low heat generation
Suitable Cameras
-
Process Control
The areas of use of cameras in process control include quality control of the product in its final or in an intermediate state (e.g. AOI) and control of the supply of incoming parts.
Basler ace 2: Tailored to different vision needs
- The next ace generation: State-of-the-art CMOS sensors, optimized hardware design and improved image quality
- Two product lines, tailored to different vision needs - ace 2 Basic and ace 2 Pro
- ace 2 Basic: proven Basler reliability with extensive computer vision feature set for standard machine vision applications
- ace 2 Pro: including unique features such as Pixel Beyond, Compression Beyond and PGI for maximum performance
Basler ace: Especially small, low priced, high performance
- Extensive firmware features for smart applications
- Top stability and flexibility thanks to USB3 Vision, GigE Vision and Camera Link standards
- Outstanding price/performance ratio
Basler beat: Brilliant CMOS image quality and proven design
- High resolution 12 MP sensor
- Over 62 fps
- Compact and robust housing for simple integration
- Highly attractive price/performance ratio
- High bandwidth connections using Camera Link for maximum image capture speed
Basler boost: CXP-12 for high frame rates & resolutions
- Noticeable cost benefits compared to Camera Link and CoaXPress 1.1: Simplified system setup with the lowest costs per transferred megabyte
- High frame rate
- Very high bandwidth: At up to 12.5 Gbps per cable, it is currently one of the fastest interfaces on the market
- Simple installation of camera and interface card through GenTL and the pylon Camera Software Suite (SDK)
Basler dart: small, flexible, cost-efficient
- Very compact design, different mounts and board level variants
- Large sensor selection
- High frame rate for fast moving parts
- Outstanding price/performance ratio
- Ideal for embedded vision applications
- Particularly low power consumption and low heat generation
Suitable Cameras
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Talk to us
Do you have questions about our cameras and how they can help your application in the electronics and semiconductors field? We would be glad to help you.
