Electronics Inspection

Consistent quality. For every board, panel, and device.

From PCB manufacturing and display panel assembly to building complex electronic components, precision and speed are critical in electronics manufacturing. As demands for miniaturization, higher performance, and tighter tolerances continues to grow, Basler’s vision solutions empower industry partners to develop reliable, high-quality inspection systems tailored to the evolving needs of the electronics industry.

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Imaging in the electronics industry

  • High performance & speed

    Innovative, high-performance camera technology for state-of-the-art production methods

  • Durable & reliable

    With the lowest failure rate in the industry, our camera systems stand for reliability in 24/7 operation

  • Simple integration

    All of our components are compatible and easy to connect to target systems using pylon software

  • Availability & reliable delivery

    Stable supply chains ensure long-term availability of our products and prevent production downtime

Typical fields of application in electronics

Electronics defect inspection demands speed, precision, and clarity. Basler meets these demands with real-time processing, superior image quality, advanced optics, and AI-compatible software—all seamlessly integrated for fast, reliable inspections.

Flat Panel Display Inspection

Flat panel display inspection

Ensure flawless quality in flat panel production—from TFT and OLED to microLED—with high-resolution vision systems that detect pixel defects, mura, alignment issues, and glass surface anomalies during bonding, lamination, and final assembly stages.
PCBA Inspection with Basler Vision

PCB assembly checks

Optimize automated optical inspection (AOI) across SMT and through-hole processes. Detect missing components, solder paste defects, polarity errors, bridging, and misalignments with high precision to ensure reliable electrical performance.
Electronic Component Quality Control

Electronic component QA

Use advanced vision systems to validate component quality and placement before and after assembly. Applications include inspecting passive components, IC packaging, connector pins, and capacitors for defects, markings, or deformation.
Consumer device inspection

Consumer device inspection

Enhance user experience with comprehensive cosmetic and functional checks of finished devices. Inspect housings, lenses, touchscreens, and ports for surface flaws, assembly gaps, or mechanical inconsistencies before shipping.

Vision know-how and application examples in the electronics industry

From vision system design to specialized camera features to addressing industry-specific challenges, Basler enables inspection precision at every level. Our solutions support a wide range of inspection applications across the electronics sector.

  • Real-time lead frame inspection comparison: FPGA vs CPU

    Real-time lead frame inspection: FPGA vs CPU system architecture

    Boost inspection speed and stability for miniaturized lead frames with our FPGA-based architecture. Benefit from low CPU load, no frame loss and fast customization with VA. Check out the demo.

    • Semiconductors
    • AOI, error detection, and quality control
    • Electronics
    Introducing an Advanced Solution for Long Exposure Imaging: Tackling Thermal Noise and Hot Pixels

    Advanced long exposure imaging solution: tackling hot pixels

    Long exposure imaging is essential for detecting subtle defects (such as dead pixels in displays or faint signals in semiconductor inspection) under low light. However, long exposure times often introduce challenges like hot pixels.

    • Camera technology
    • Electronics
    • Semiconductors
    Wafer bonding and die bonding alignment with SWIR cameras

    1 µm-precision wafer bonding & alignment with SWIR cameras

    The 5.2MP SWIR cameras provide precise wafer bonding and alignment inspection with 1µm accuracy, offering high-contrast imaging through wafers and dies. Ideal for semiconductor OEMs focused on TSV, hybrid bonding, and CoWoS technologies.

    • Semiconductors
    • Position Recognition
    • Electronics
    Z-folding in the assembly of pouch battery cells

    Quality assurance for stacking pouch battery cells

    Precisely layering the electrode sheets and separator is critical for the quality of the battery cell. Machine vision provides accurate stacking alignment in the µm range.

    • AOI, error detection, and quality control
    • Measuring
    • Electronics
    Quality assurance for Electrode coating in Battery cell production

    Quality control in electrode coating

    Coating the substrate foil with slurry is a critical production step in battery cell manufacturing. Our vision technology quickly detects particles and voids in large amounts of image data.

    • AOI, error detection, and quality control
    • Measuring
    • Electronics
    • Classification
    Multiple cameras inspecting multiple positions of a lens

    MTF Measurement of Smartphone Lenses

    Accurate MTF measurement for smartphone camera lenses enabled by Basler’s stable vision solution that delivers consistent image results.

    • Measuring
    • Electronics

Most popular products

For efficient and reliable machine vision applications in this industry, the following Basler products are often the best choice:

  • boost CXP-12 area scan cameras

    Basler boost area scan camera

    The Basler boost camera series combines the latest CMOS sensor technology with high bandwidths and all the other advantages of the CoaXPress 2.0 standard.

  • CXP-12 interface cards

    CXP-12 interface cards

    CXP-12 interface cards with 1, 2, or 4 ports optimally support CXP-12 cameras and can be quickly integrated into your system thanks to pylon Software Suite.

  • Basler ace 2

    Basler ace 2 area scan camera

    The compact ace 2 convinces with a large selection of sensors and interfaces as well as optimal handling and image quality. Thanks to its versatility, it is the right camera for a wide variety of applications.

  • ace 2 X visSWIR camera

    ace 2 X visSWIR

    The compact and affordable visSWIR cameras impress with their high image quality thanks to special firmware features. They generate images in the visible and short-wave infrared spectrum.

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