Innovation Project

Ultra Compact Vision Sensor

Compact design, energy-efficient, and with built-in AI

The Ultra Compact Vision Sensor is an innovative project that processes image data directly on the device—without the need for an external computer—quickly and accurately. Thanks to flexible interfaces and GigE Vision integration, it can be easily integrated into existing systems. The streamlined, license-compliant software concept ensures straightforward and efficient use in any environment.

Compact design and attractive price
Compact dimensions (25 x 30 mm), plastic housing, IP67 option, and more affordable than traditional industrial cameras
Energy Efficiency
Power consumption: Max 1 watt; ideal for mobile or battery-powered applications
Simple integration
GigE Vision camera, controllable via Basler pylon software
AI functionality
Neural processing capabilities for edge detection, crack detection, object detection and classification, and many other applications

Application scenarios from quality assurance to robotics

The Ultra Compact Vision Sensor impresses with its versatility across a wide range of applications. It combines a compact design with AI-powered image processing.

Quality control

The Ultra Compact Vision Sensor can inspect products for shape, color, and totality. It enables the detection of cracks and other defects directly during the production process, allowing for real-time monitoring with higher efficiency.

Robotics

In robotics, the sensor performs tasks such as position detection and collision avoidance by detecting obstacles. Its compact design allows it to be integrated into small robotic arms. With the global shutter sensor, fast movements are no problem. The sensor can operate independently or as part of a central control system.

Tracking & Identification

For identification tasks, the Ultra Compact Vision Sensor will read barcodes and serial numbers in the future. It is ideal for track-and-trace applications in logistics. In manufacturing, it enables precise product allocation. The AI can reliably recognize and process various codes.

Security

In surveillance applications, the sensor detects people and vehicles in real time. It can be used in laboratory settings, construction sites, and retail environments. Its planned IP67 rating and low power consumption make the sensor ideal for remote applications in harsh environments. Intelligent pre-processing can be performed directly on the device to reduce data volumes.

AI-powered, direct image processing

The Ultra Compact Vision Sensor processes the image data directly on the device—without an external IPC, with high speed and accuracy. AI-powered, direct image processing simplifies the system architecture and enables reliable decisions to be made directly at the machine or conveyor line.

Advantages of the Ultra Compact Vision Sensor

Compact dimensions (25 x 30 mm) and attractive price
Minimal power consumption (max. 1 watt)
AI-powered image processing directly on the device
Fast sensor integration possible
GigE Vision interface for seamless system integration
Control and video streaming with Basler pylon software
Lean software stack based on FreeRTOS
Efficient bandwidth usage through JPEG compression

What is an innovation project?

We are currently looking for partner companies with whom we can jointly validate use cases and implement initial pilot projects. If you have a suitable use case, please contact us.

As a project in the innovation phase, we’re focusing on using our customers’ experiences to determine how well the Ultra Compact Vision Sensor performs in real-world applications and what types of use cases are generally possible.

To do this, we’d like to understand the specific needs and challenges of your application and optimize the product for you.

We’d love for you to be part of this development project!